Single Pack: Single-variety palletizing according to individual scheme

The highlights at a glance

Elimination of semi-finished products and tools, independence from geometry and volume thanks to low fixed costs and optimized warehousing, digital process chain with fast response times and short distribution channels, „just-in-sequence“ finishing“

Flexible palletizing

Customized gripper technology with vacuum technology for very heavy cartons of different sizes

Cost savings through electric air generation

High degree of standardization

Grouping of products for each quadrant of the pallet

Scalable solutions with additional robot cells

The project

The challenge

An automated Palletizing for the delivery differentr Cartons up to 60 kg (varying Footprints and individual heights), which are to be grouped into single-variety units.

The solution

Ae newly developed Palletizing system („Single Pack“) with individual vacuumGripper technology for the for the flexible, individual inline generation of the given Palletizing schemes.

The Palletizing solution fits in thereby seamlessly into the existing material flow. The corresponding products are delivered via rigid conveyor systems. The total system capacity comprises 1.000 cartons per hour (per robot). The vacuum gripper used for this is controlled by a traveling blower. supplied. About individual, in the Gripper technology integrated Components from 3D printing efficient vacuum distribution is achieved with the aid of Vacuum circuitsn generated to the foreseen product range to operate. Dhe division into four quadrants or packing stationsen, where a pallet is available, enables flexible, single-variety inline production of the Palletizing schemes in a confined spacem. Employees are relieved of ergonomic workloads and are now able to pack the ready-to-pack pallets. from enn provided for this Stationen take.