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Painting cell for coating visors

Trade fair demo as a showcase at the K trade fair in cooperation with the paint manufacturer Momentive

Customer
K-Messe,
Plastics manufacturer

Year
2022

The highlights at a glance
Elimination of semi-finished products and tools, independence from geometry and volume thanks to low fixed costs and optimized warehousing, digital process chain with fast response times and short distribution channels, „just-in-sequence“ finishing“
Requires only ⅙ of the area and energy compared to a classic spraying process
Qualitatively better results, as the paint thickness can be adjusted to the exact micrometer.
Um 90 % geringerer Materialverbrauch im Vergleich zu herkömmlicher Sprühtechnik
Classic paint effects such as frame effects and paint runs are achievable.
No elaborate stenciling or taping necessary
Changes in the decor can be made in seconds by changing the digital dataset.
Print Head Icon
The project
The challenge

Why spray when you can print? That was the guiding question that preceded the showcase – and that many manufacturers of plastic parts in industrial processes are surely asking themselves. The highlight: coating a polycarbonate visor using an industrial robot at an industrially viable speed and accuracy.

The solution

A compact painting cell based on our robot cell (Type: A-Cell) can be used to paint a complex 3D surface with little investment and a small footprint, directly next to the SGM. Explosion protection is not even necessary for this due to the low material emission into the environment, which underlines the sustainability of the solution. The application was realized with the InkBOT from fpt robotics (KUKA articulated robot with print head). Xaar 1003 GS12, which delivers 360 dots per inch „dpi“) as well as the UVHC 3000 implemented by Momentive Performance Materials.

Contact us

Contact us

Do you have questions or a specific project for which you are looking for support?

Give us a call, write to us or make an appointment directly for a non-binding initial consultation. We look forward to your challenges!

Portrait of Andreas Braun, Team Leader Digital Surface Technology
Andreas Braun
Business Development – Digital Surface Technology
+49 (7520) 9513 - 0
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